Vintage Zebco Cardinal 3 Restoration
Made to Last
One of the best features of vintage reels is that they were designed to be maintained. Usually, unless the reel is super rare, parts can be found if there is a component missing or it needs to be replaced. But often, vintage reels can be modded or improved to enhance the fishing experience. The significance of this can not be understated. Iconic, legendary reels can be reborn and can be made to play on a different level when given the opportunity.
In the Spotlight
For the last few years, I've made it a tradition to select a vintage model spinning reel from the top picks in its specific category and use it exclusively throughout the entire fishing season. In 2022, my attention was on a budget Mitchell 308, a rebuild project that began with a bag of disassembled parts. This year, in '23, I centered my focus on the Zebco Cardinal 3.
A Little Background on this Reel
For those not acquainted with the Zebco Cardinal 3, it's hailed as one of the best ultralight spinning reels ever made. After using it extensively this season, I absolutely agree. Originating from Sweden, the Cardinal 3 is the smallest among its series, coming before the larger-sized reels like the Cardinal 4 and Cardinal 6, and was previously featured in "The Top 5 Vintage Ultralight Spinning Reels (In Our Opinion)" post. However, the main spotlight of this post is on the dismantling and reconstruction process.
Maintenance and Servicing of the Reel
After cleaning, I applied a drop of 3-in-1 oil to the screws before disassembling them, allowing it to sit overnight. While this step might be considered excessive, it’s a precautionary measure against rare but potential issues like stripped screw heads or screws breaking off in the hole. The following day, I proceeded to disassemble the reel, starting with removing the spool, taking off the line, opening the case, and dismantling the handle, rotating head, and gears for the internal cleaning process.
After thoroughly cleaning and laying out all the components, I began the rebuild process in the reverse order. I applied Lews grease to the suitable surfaces, like the main drive and gearing as well as the drag system. Since I don't often work on these, I took pictures during the disassembly as reference in case they were needed during reassembly.
Replacing Stock Parts w/High Quality Custom Parts
This reel holds a special value overseas, especially in Japan, resulting in a wide array of high-quality custom aftermarket parts. Seeing how this could take my Zebco Cardinal 3 Restoration to another dimension, I decided to explore and acquire some of these unique items. Several aftermarket companies craft custom parts for these reels, and luckily, many of these brands can be found on Amazon Japan. When using Amazon Japan, it's important to note that everything is in Japanese. However, the browsing experience is quite similar to the one in the States, but with a different domain, https://www.amazon.co.jp. You'll need to create a separate account as your US Amazon account won't be valid there. Here's a pro tip: I found using Google Translate to convert Japanese descriptions immensely helpful. Additionally, Google’s currency converter is essential due to the significant difference between the Yen and the Dollar; simply search "Yen to Dollar" on Google for the conversion tool. To start searching for parts on Amazon Japan, you can begin with a basic search query like “Cardinal 3 parts” in the search box. Without further delay, here are the parts I acquired to upgrade the '23 focus reel.
Titanium Replacement Screws by Avail. When dealing with antique reels, encountering screw heads marred by years of servicing is a common issue. Although the stock screws on this reel were functional, I chose to replace them with titanium ones. This not only adds a touch of modernity but also really dresses things up.
Replacement Custom Wooden Handle Knob by iOS. Upgrading a vintage reel with custom handle knobs is a straightforward solution. However, these knobs are often not readily available in mass production. iOS has tackled this issue by crafting replacement knobs for this reel, offering a variety of wood choices.
Adjustable Handle by iOS. The original steel handle on this reel functioned well, but I opted to swap it out for an adjustable billet version from iOS. Not only does it enhance the aesthetic appeal, but it also provides the flexibility to adjust rotation speed.
Quick Cast Bail Wire Bracket by iOS. This enhancement maintains the aesthetic while altering the travel distance of the bail wire. This change offers a noteworthy improvement that truly needs to be experienced to be fully appreciated.
Handle Collar by Avail. The stock collar is attached to original handle, so I opted for this one. It has a stock replacement look.
Berkely Nanofil Line. In addition, to the additional new parts purchased from Amazon Japan, I added my current favorite line in low-vis green. It boasts a 25% further casting distance, little to no line memory or stretch and features great sensitivity. This is a great way to update the performance on vintage reels, in general.
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